Supply of machining and constructed items as per exacting accuracy levels and stringent quality standards is critical to the success of a hydro mechanical project.
Pre Requisite
Methods and Tools
Outcomes
Approved design and drawings
Material grade specifications
and manufacturing requirement
Material grade wise estimation
of quantities
Planning of manufacturing schedule.
Methods and Tools:
Various Machining Activities – including turning, planning, gear hobbing, boring, drilling, slotting, shaping, milling , grinding etc.
Drawings preparation – As per design calculations prepared in AUTO CAD 2006.
Fabrication Methods
Cutting methods such as oxy cutting, plasma cutting.
Preparation of jigs and fixtures,
Welding sequences & methods such as submerged arc, shielded metal arc welding, MIG welding,etc
Surface Preparation, Sand/Shot Blasting and Painting.
Quality Assurance Methods
Material testing – chemical & mechanical
Stage wise inspection & dimensional check
Non Destructive Tests
Load Tests, DFT measurement
Design Calculations – As per Scope of Work prepared in MS Excel Templates.
Finished components and sub assemblies as per desired quality standards
Accurate estimation of quantity of work
Complete procurement of raw material as per project schedule.